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Customer-oriented Wuxi Zhengyao Machinery -- Develops Large-size Economical Gear-bush Type Large Formers

2018-06-13  |  Author : by Gang Hao Chang, Vice Editor-in-Chief of Fastener World   |  Class : 螺絲世界中國國際版

Wuxi Zhengyao Machinery Co., Ltd. (an affiliated company of Qufeng Machinery Group) has decades of experience in fastener machinery manufacturing and specialized in offering gear-bush type large formers, multi-station bearing type nut formers, multi-station long stroke parts formers and powerful large formers for non-standard parts. In response to customers’ increasing demand for large formers with a high C/P ratio, Wuxi Zhengyao has particularly developed 5-station and 6-station “Large Size Economical Gear-bush Type Large Formers,’ including patent pending models 33B, 41B and 50B. 

Modified Operation with Enhanced Working Efficiency
Compared to many Taiwanese multi-station formers, this new model features 4 main differences in its mechanical design:
-Forming with small-diameter wire rods.
-Powered by double-reduction gears and the crank shaft is assembled with all copper alloy bush (instead of the belt-type single flywheel and the crank shaft assembled with bearings).   
-Material cutting and the transfer system are driven separately, different from Taiwanese machines.
-Competitive price.

Applicable to Small-Diameter Materials, Reducing Customers’ Manufacturing Cost and Investment Risk
With the small-diameter wire forming technology, customers could adopt small-diameter materials rather than other large-diameter materials that are at higher prices and difficult to be acquired, thus achieving lower usage, dies, wire and maintenance & repair cost. Moreover, its comparatively cheaper machine with performance better than customers’ expectations also acts as an alternative with shorter ROI period, lower cost and better effectiveness for customers who used to adopt expensive formers.
Vice general manager Meng said, “Manufacturing some large-size products (e.g., threaded sleeves for construction rebar (rebar connecter) that weighs 630g per pcs, M36 stainless steel nuts or large ball valve fuses(the core of globe valve) will require bigger facilities to process them. Accordingly, if manufacturers could adopt our economical former applicable to small-diameter wire coil, they will be more competitive in strength! In addition to being widely adopted across the domestic market, our machines have been also designated by many overseas loyal customers to be used in their plants.”
Meng added, “To Zhengyao, which sets sharing with customers, continuous innovation and customer satisfaction as its mission statement, the sense of achievement Qufeng Machinery Group and Zhengyao Machinery have gained from saving a lot of cost for customers by relentless effort in machine upgrade and renovation is more exciting than the revenue shown on the balance sheet.” 

Continuous Innovation and More New Machines to be Released
As a topnotch fastener former manufacturer in China, Zhengyao is aware of the growing and diversified demand in local Chinese market and has invested RMB 2 billion in setting up a 100 acres of smart factory installed with Korean intelligent automated manufacturing lines and developing two new machine series to offer customers more options. Meng said, “In order to extend the application of our products in manufacturing and create a win-win, we’ll expect to provide more customers with better and more efficient products and welcome collaboration with more companies in the future.”

          Wuxi Zhengyao Machinery contact: Vice general manager Meng
          Email:  info@qunformer.com

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